TY - JOUR

T1 - Mechanical Properties, Microstructure, and Actuation Behavior of Wire Arc Additive Manufactured Nitinol

T2 - Titanium Bimetallic Structures

AU - Singh, S.

AU - Demidova, E.

AU - Resnina, N.

AU - Belyaev, S.

AU - Palani, I.A.

AU - Paul, C.P.

AU - Kumar, A.

AU - Prashanth, K.G.

N1 - Export Date: 4 March 2024 Адрес для корреспонденции: Singh, S.; Mechatronics and Instrumentation Lab, India; эл. почта: s13singh2013@gmail.com Сведения о финансировании: /INT/RUS/RSF/P-36, 19-49-02014, DST/INT/RUS/RSF/P-36 Сведения о финансировании: Saint Petersburg State University, SPbU Текст о финансировании 1: This research is funded by DST-RSF collaboration (RSF No. 19-49-02014, DST No. DST/INT/RUS/RSF/P-36). The X-ray, SEM, and EDS tests were conducted utilizing equipment from the Saint Petersburg State University. This work is supported by joint DST-RSF project (RSF#19-49-02014, DST #DST/INT/RUS/RSF/P-36). Текст о финансировании 2: This research is funded by DST-RSF collaboration (RSF No. 19-49-02014, DST No. DST/INT/RUS/RSF/P-36). The X-ray, SEM, and EDS tests were conducted utilizing equipment from the Saint Petersburg State University. This work is supported by joint DST-RSF project (RSF#19-49-02014. DST #DST/INT/RUS/RSF/P-36). Пристатейные ссылки: Liu, L, Zhuang, Z, Liu, F, Additive manufacturing of steel–bronze bimetal by shaped metal deposition: Interface characteristics and tensile properties (2013) Int J Adv Manuf Technol, 69, pp. 2131-2137; Belyaev, S, Rubanik, V, Resnina, N, Bimetallic shape memory alloy composites produced by explosion welding: Structure and martensitic transformation (2016) J Mater Process Technol, 234, pp. 323-331; Konnov, YP, Kissel’man, MA, Konnova, IY, Electroslag surfacing with a vertical blank to produce corrosion resistant bimetals (1993) Stal, 5, pp. 26-30; Singh, S, Resnina, N, Belyaev, S, Investigations on NiTi shape memory alloy thin wall structures through laser marking assisted wire arc based additive manufacturing (2021) J Manuf Process, 66, pp. 70-80; Miranda, RM, Assunção, E, Silva, RJC, Fiber laser welding of NiTi to Ti-6Al-4V (2015) Int J Adv Manuf Technol, 81, pp. 1533-1538; Oliveira, JP, Panton, B, Zeng, Z, Laser joining of NiTi to Ti6Al4V using a Niobium interlayer (2016) Acta Mater, 105, pp. 9-15; Oliveira, JP, Zeng, Z, Andrei, C, Dissimilar laser welding of superelastic NiTi and CuAlMn shape memory alloys (2017) Mater Des, 128, pp. 166-175; Shamsolhodaei, A, Oliveira, JP, Schell, N, Controlling intermetallic compounds formation during laser welding of NiTi to 316L stainless steel (2020) Intermetallics, 116, p. 106656; Miyazaki, S, Otsuka, K, Suzuki, Y, Transformation pseudoelasticity and deformation behavior in a Ti-50.6 at% Ni alloy (1981) Scr Mater, 15, pp. 287-292. , ensp; Attar, H, Ehtemam-Haghighi, S, Kent, D, Comparative study of commercially pure titanium produced by laser engineered net shaping, selective laser melting and casting processes (2017) Mater Sci Eng A, 705, pp. 385-393; Bartolomeu, F, Costa, MM, Alves, N, Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants (2020) Opt Lasers Eng, 134, p. 106208; Chen, HC, Pinkerton, AJ, Li, L, Fibre laser welding of dissimilar alloys of Ti-6Al-4V and Inconel 718 for aerospace applications (2011) Int J Adv Manuf Technol, 52, pp. 977-987; Zoeram, AS, Mousavi, SA., Laser welding of Ti–6Al–4V to Nitinol (2014) Mater Des, 61, pp. 185-190; Ahsan, MRU, Tanvir, ANM, Ross, T, Fabrication of bimetallic additively manufactured structure (BAMS) of low carbon steel and 316L austenitic stainless steel with wire+ arc additive manufacturing (2019) Rapid Prototyp J, , https://doi.org/10.1108/RPJ-09-2018-0235; Ke, WC, Oliveira, JP, Cong, BQ, Multi-layer deposition mechanism in ultra high-frequency pulsed wire arc additive manufacturing (WAAM) of NiTi shape memory alloys (2022) Addit Manuf, 50, p. 102513; Zeng, Z, Cong, BQ, Oliveira, JP, Wire and arc additive manufacturing of a Ni-rich NiTi shape memory alloy: Microstructure and mechanical properties (2020) Addit Manuf, 32, p. 101051; Lin, Z, Song, K, Yu, X, A review on wire and arc additive manufacturing of titanium alloy (2021) J Manuf Process, 70, pp. 24-45; Zhuo, Y, Yang, C, Fan, C, Grain refinement of wire arc additive manufactured titanium alloy by the combined method of boron addition and low frequency pulse arc (2021) Mater Sci Eng, 805, p. 140557; Li, HM, Sun, DQ, Cai, XL, Laser welding of TiNi shape memory alloy and stainless steel using Ni interlayer (2012) Mater Des, 39, pp. 285-293; Bermingham, MJ, Thomson-Larkins, J, St John, DH, Sensitivity of Ti-6Al-4V components to oxidation during out of chamber Wire+ Arc Additive Manufacturing (2018) J Mater Process Technol, 258, pp. 29-37; Belyaev, S, Rubanik, V, Resnina, N, Functional properties of bimetal composite of ‘‘stainless steel – TiNi alloy’’ produced by explosion welding (2010) Phys Procedia, 10, pp. 52-57; Belyaev, S, Rubanik, V, Resnina, N, Reversible strain in bimetallic TiNi-based shape memory composites produced by explosion welding (2017) Mater Today, 4, pp. 4696-4701; Lathers, S, La Belle, J., Additive manufactured biomimicking actuator with shape memory polymer composite for prosthetic actuators (2017) 3D Print Addit Manuf, 4, pp. 201-213; Pieri, K, Felix, BM, Zhang, T, Printing parameters of fused filament fabrication affect key properties of four-dimensional printed shape-memory polymers (2021) 3D Print Addit Manuf, , https://doi.org/10.1089/3dp.2021.0072

PY - 2024/2/1

Y1 - 2024/2/1

N2 - Nitinol (NiTi) is well known for its corrosion resistance, shape memory effect, superelasticity, and biocompatibility, whereas Titanium (Ti) is well known for its high specific strength, corrosion resistance, and biocompatibility. The bimetallic joint of NiTi and Ti is required for applications that require tailored properties at different locations within the same component, as well as to increase design flexibility while reducing material costs. However, because of the formation of brittle intermetallic phases, connecting NiTi and Ti is difficult. In the present study, a systematic experimental investigation is carried out to develop NiTi-Ti bimetallic joint using wire arc additive manufacturing (WAAM) for the first time and to evaluate its microstructure, mechanical properties, martensitic transformation, and actuation behavior in the as-built condition. The defect-free joint is obtained through WAAM and microstructural studies indicate the formation of intermetallics at the NiTi-Ti interface leading to higher microhardness values (600 HV). Shape recovery behavior and phase transformation temperature were also enhanced in comparison to NiTi. An improved actuation and bending angle recovery is observed in comparison with NiTi. The present study lays the way for the use of WAAM in the construction of NiTi and Ti bimetallic structures for engineering and medicinal applications.

AB - Nitinol (NiTi) is well known for its corrosion resistance, shape memory effect, superelasticity, and biocompatibility, whereas Titanium (Ti) is well known for its high specific strength, corrosion resistance, and biocompatibility. The bimetallic joint of NiTi and Ti is required for applications that require tailored properties at different locations within the same component, as well as to increase design flexibility while reducing material costs. However, because of the formation of brittle intermetallic phases, connecting NiTi and Ti is difficult. In the present study, a systematic experimental investigation is carried out to develop NiTi-Ti bimetallic joint using wire arc additive manufacturing (WAAM) for the first time and to evaluate its microstructure, mechanical properties, martensitic transformation, and actuation behavior in the as-built condition. The defect-free joint is obtained through WAAM and microstructural studies indicate the formation of intermetallics at the NiTi-Ti interface leading to higher microhardness values (600 HV). Shape recovery behavior and phase transformation temperature were also enhanced in comparison to NiTi. An improved actuation and bending angle recovery is observed in comparison with NiTi. The present study lays the way for the use of WAAM in the construction of NiTi and Ti bimetallic structures for engineering and medicinal applications.

KW - bimetallic joint

KW - Nitinol

KW - shape memory alloys

KW - wall structure

KW - wire arc additive manufacturing

KW - Additives

KW - Binary alloys

KW - Biocompatibility

KW - Corrosion resistance

KW - Corrosion resistant alloys

KW - Intermetallics

KW - Martensitic transformations

KW - Microstructure

KW - Shape optimization

KW - Shape-memory alloy

KW - Ternary alloys

KW - Titanium alloys

KW - Wire

KW - Bimetallic joints

KW - Bimetallic structures

KW - Mechanical actuations

KW - Shape-memory effect

KW - Superelasticity

KW - Titania

KW - Wall structure

KW - Wire arc

KW - Wire arc additive manufacturing

KW - 3D printing

UR - https://www.mendeley.com/catalogue/c270694b-3c0b-3593-8ec5-36ecdaac0476/

U2 - 10.1089/3dp.2021.0324

DO - 10.1089/3dp.2021.0324

M3 - статья

C2 - 38389669

VL - 11

SP - 143

EP - 151

JO - 3D Printing and Additive Manufacturing

JF - 3D Printing and Additive Manufacturing

SN - 2329-7662

IS - 1

ER -